HPCL Approved Flanges
McNeil Steel & Alloys FZE, based in the United Arab Emirates, specializes in manufacturing and exporting instrumentation pipe fittings and valves. Their product range includes tubes, pipes, pipe fittings, flanges, instrumentation tube fittings, instrumentation valves, and hardware. They are approved suppliers for major companies such as Total Energies, Shell, ONGC, GASCO, Exxon Mobil, EIL, Chevron Corp, Baker Hughes, and Bahrain Petroleum.
The company is committed to delivering high-quality products and services that meet or exceed customer expectations. Their quality policy emphasizes continuous improvement, adherence to international standards, and maintaining a skilled workforce to ensure product reliability and customer satisfaction.
McNeil Steel & Alloys FZE serves a diverse range of industries, including oil and gas, petrochemicals, power generation, and more. Their extensive product line and industry approvals enable them to meet the specific requirements of these sectors, providing reliable solutions for various applications.
HPCL Approved Flanges: Excellence in Quality and Application
Flanges are integral components in various industries, playing a vital role in connecting pipes, valves, and equipment. They ensure safety, durability, and efficiency in fluid and gas transport systems. Hindustan Petroleum Corporation Limited (HPCL), a leading player in the energy sector, maintains stringent quality standards for the materials and components used in its infrastructure. HPCL-approved flanges are designed to meet these high standards, making them indispensable for critical industrial applications.
This article delves into the significance of HPCL-approved flanges, their applications, and how trusted companies like Mcneil Steel & Alloys FZE, a leading Stainless Steel Flanges Manufacturer, contribute to the industry by delivering superior products.
What Makes HPCL Approved Flanges Stand Out
HPCL, known for its extensive operations in oil refining, natural gas processing, and petrochemical production, requires components that can perform in extreme conditions. HPCL-approved flanges meet specific requirements that make them suitable for such demanding environments.
These flanges undergo rigorous testing and quality control processes to ensure their reliability and performance. They are highly resistant to corrosion, capable of withstanding high pressures, and designed for long-term usage. As a result, they are widely used in HPCL’s operations, including pipelines, refineries, and petrochemical plants.
Companies like Mcneil Steel & Alloys FZE, recognized as a prominent Stainless Steel Flanges Supplier, excel in providing high-quality flanges that meet the rigorous standards of HPCL.
Key Features of HPCL Approved Flanges
HPCL-approved flanges are known for their exceptional features, which include:
- Durability: Manufactured from high-grade stainless steel, these flanges are built to last in harsh environments.
- Precision: They are designed with accurate dimensions to ensure a perfect fit with other components.
- High-Pressure Resistance: Their robust construction allows them to handle extreme pressure without compromising safety.
- Corrosion Resistance: Stainless steel construction provides excellent protection against corrosion from chemicals and environmental exposure.
Mcneil Steel & Alloys FZE, as a trusted Stainless Steel Flanges Exporter, ensures these features are integrated into every flange they produce, catering to the specific needs of HPCL and other industries.
Why Choose Mcneil Steel & Alloys FZE
Mcneil Steel & Alloys FZE has established itself as a leading name in the manufacturing and supply of stainless steel flanges. Their commitment to quality and innovation has earned them recognition as a preferred supplier of HPCL-approved flanges.
- Wide Range of Products: From slip-on to weld neck flanges, they offer an extensive selection to meet diverse requirements.
- Global Reach: As a reliable Stainless Steel Flanges Exporter, they serve clients across multiple countries, ensuring timely delivery and exceptional service.
- Advanced Technology: They use state-of-the-art equipment to manufacture flanges with unmatched precision and quality.
- Customer-Centric Approach: Their team of experts provides personalized support to help clients choose the right flanges for their applications.
Get In Touch
| Name | Mcneil Steel & Alloys FZE |
| Address | SAIF-Zone, P.O. Box. 120345, Sharjah, UAE |
| Phone | +91 987 088 3613 |
| info@mcneilalloys.ae | |
| Website | https://mcneilalloys.ae |
HPCL-approved flanges are a vital component in industries that demand high performance and reliability. Their superior design, durability, and resistance to extreme conditions make them indispensable for applications in the oil and gas, petrochemical, and refining sectors.
By partnering with Mcneil Steel & Alloys FZE, a trusted Stainless Steel Flanges Supplier, industries can ensure they are investing in flanges that deliver exceptional value and performance. Their dedication to quality, innovation, and customer satisfaction has positioned them as a leader in the flange manufacturing industry.
Investing in HPCL-approved flanges from Mcneil Steel & Alloys FZE guarantees safety, efficiency, and long-term reliability, making them the ideal choice for any industrial application.
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Types of Flanges
| Weld Neck Flange | Blind Flange | Threaded Flange | Slip On Flange |
| Socket Weld Flange | Lap Joint Flange | Orifice Flanges | Reducing Flange |
| Expanding Flange | Specialty Flanges | Swivel Flange | Flange Assembly |
| Nipo Flange | Square Flange | Flange Face | Flange Hub |
| Forged Flanges | Groove and Tongue Flanges | Loose Flange | Spectacle Flanges |
| Flat Flanges | Anchor Flange | Threaded | Cast Flange |
Specifications Of SS 304 Flanges
| Specification | Details |
|---|---|
| Specification | Stainless Steel 304 Flanges |
| Supporting Flange Material | Flange Bolts, Ring Joint, Gasket |
| Design For Size | JIS Flanges, ANSI Flanges, BS Flanges, EN Flanges, ASA Flanges, ASME Flanges, DIN Flanges, PN Flanges |
| Common Types of SS Flange | Flanges 150 LB WNRF, 600# BLRF, Class 300 RTJ, Class 900 SORF |
| Size Chart | 1/2″ (15 NB) To 48″ (1200 NB) |
| Production Process | Forged, Heat Treated, and Machined |
| Coating Flange Faces | Zinc Plated, Yellow Transparent, Oil Black Paint, Anti-rust Paint, Cold and Hot Dip Galvanized |
| Application | Chemical Industry, Water Pipeline Industry, Nuclear Power Plant, Fabrication Industry, Natural Gas Industry, Oil And Gas Industry |
| Standards | JIS Flanges, ISO Flanges, GOST Flanges, UNI Flanges, AWWA Flanges, MSS SP44 Flanges, ASME B16.5 Flanges, ASME B16.38 Flanges, EN-1092 Flanges, BS10 Flanges, DIN Flanges, PN Flanges, ASME B16.47 (Series A, Series B) Flanges |
| Pressure Rating Table | Class 150 LBS, Class 300 LBS, Class 600 LBS, Class 900 LBS, Class 1500 LBS, Class 2500 LBS |
| Connect Type | RF, FF, RTJ, LMF, SMF, LJF |
| Flange Machining Equipment | Sand-blasting machine, Press machine, Bending machine, Pushing Machine, Electric bevelling machine |
SA 182 Gr F304 Chemical Composition and AISI 304 Flanges Mechanical Properties
| Gr. | C | Mn | Si | P | S | Cr | Mo | Ni | N | |
|---|---|---|---|---|---|---|---|---|---|---|
| ASTM A182 F304 | Minimum | – | – | – | – | – | 18.0 | – | 8.0 | – |
| Maximum | 0.08 | 2.0 | 0.75 | 0.045 | 0.030 | 20.0 | – | 10.5 | 0.10 |
| Gr. | Tensile Strength (MPa) Minimum | Yield Strength 0.2% Proof (MPa) Minimum | Elongation (% in 50mm) Minimum | Hardness Rockwell B (HR B) Max | Brinell (HB) Max |
|---|---|---|---|---|---|
| Stainless Steel 304 Flanges | 515 | 205 | 40 | 92 | 201 |
Chemical Properties of 316L Stainless Steel Flanges
| Property | Grade SS 310 | Grade SS 310S |
|---|---|---|
| C | 0.035 max | 0.08 max |
| Mn | 2 max | 2 max |
| Si | 1.0 max | 1.0 max |
| P | 0.045 max | 0.045 max |
| S | 0.030 max | 0.030 max |
| Cr | 16.00 – 18.00 | 16.00 – 18.00 |
| Mo | 2.00 – 3.00 | 2.00 – 3.00 |
| Ni | 10.00 – 14.00 | 11 – 14 |
| Fe | 68.89 min | 67.845 min |
Stainless Steel 316 / 316L Flanges Mechanical & Physical Properties
| Property | Value (SS 316) | Value (SS 316L) |
|---|---|---|
| Density | 8.0 g/cm³ | 8.0 g/cm³ |
| Melting Point | 1400 °C (2550 °F) | 1399 °C (2550 °F) |
| Tensile Strength | Psi – 75000, MPa – 515 | Psi – 75000, MPa – 515 |
| Yield Strength (0.2% Offset) | Psi – 30000, MPa – 205 | Psi – 30000, MPa – 205 |
| Elongation | 35% | 35% |
Stainless Steel 316/316L Flange Equivalent Grades
| Standard | SS 316 | SS 316L |
|---|---|---|
| UNS | S31600 | S31603 |
| WERKSTOFF NR. | 1.4401 / 1.4436 | 1.4404 / 1.4435 |
| AFNOR | Z7CND17‐11‐02 | Z3CND17‐11‐02 / Z3CND18‐14‐03 |
| JIS | SUS 316 | SUS 316L |
| GOST | – | 03Ch17N14M3 / 03Ch17N14M2 |
| BS | 316S31 / 316S33 | 316S11 / 316S13 |
| EN | X5CrNiMo17-12-2 / X3CrNiMo17-13-3 | X2CrNiMo17-12-2 / X2CrNiMo18-14-3 |
Chemical Composition of Nickel-Alloy Flanges
| Superalloy Grade | UNS Equivalent | C | Mn | S | Si | Cr | Ni | Mo | Cu | Ti | Fe |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Nickel 200 | N02200 | 0.08 | 0.18 | 0.005 | 0.18 | … | 99.5(a) | … | 0.13 | … | 0.2 |
| Nickel 201 | N02201 | 0.01 | 0.18 | 0.005 | 0.18 | … | 99.6(a) | … | 0.13 | … | 0.2 |
| Monel 400 | N04400 | 0.15 | 1 | 0.012 | 0.25 | … | 66.5(a) | … | 31.5 | … | 1.25 |
| Monel K-500 | N05500 | 0.13 | 0.75 | 0.005 | 0.25 | … | 66.5(a) | … | 29.5 | 0.6 | 1 |
| Hastelloy B | N10665 | 0.05 max | 1 | … | 1 | 1 | 61 | 28 | … | … | 5 |
| Hastelloy D | – | 0.12 | 0.9 | … | 9.25 | 1 | 82 | … | 3 | … | 2 |
| Inconel 600 | N06600 | 0.08 | 0.5 | 0.008 | 0.25 | 15.5 | 76.0(a) | … | 0.25 | … | 8 |
| Inconel 800 | N08800 | 0.05 | 0.75 | 0.008 | 0.5 | 21 | 32.5 | … | 0.38 | 0.38 | 46 |
| Hastelloy C-276 | N10276 | 0.01 | 0.5 | 0.02 | 0.03 | 15.5 | 57 | 16 | … | … | 5.5 |
| Inconel 625 | N06025 | 0.05 | 0.25 | 0.008 | 0.25 | 21.5 | 61.0(a) | 9 | … | 0.2 | 2.5 |
| Incoloy 825 | N08825 | 0.03 | 0.5 | 0.015 | 0.25 | 21.5 | 42 | 3 | 2.25 | 0.9 | 30 |
| Hastelloy G | N06030 | 0.03 | 1.5 | 0.02 | 0.5 | 22.25 | 44 | 6.5 | 2 | … | 19.5 |
| 20Cb-3 | N08020 | 0.04 | 1 | 0.02 | 0.5 | 20 | 34 | 2.5 | 3.5 | … | … |
Mechanical Properties of Nickel-Alloy Flanges
| Superalloy Grade | UNS Equivalent | Yield Strength (in ksi) | Tensile Strength (in ksi) | Elongation % | Rockwell | Brinell |
|---|---|---|---|---|---|---|
| Nickel 200 | N02200 | 15 | 55 | 35 | – | 90-120 |
| Nickel 201 | N02201 | 12 | 50 | 35 | – | 90-120 |
| Monel 400 | N04400 | 25 | 70 | 35 | – | 110-149 |
| Monel K-500 | N05500 | 100 | 140 | 17 | – | 265-346 |
| Hastelloy B-2 | N10665 | 51 | 110 | 40 | C22 | – |
| Hastelloy D-205 | – | 49 | 114 | 57 | C30-39 | – |
| Inconel 600 | N06600 | 30 | 80 | 35 | – | 120-170 |
| Inconel 800 | N08800 | 30 | 75 | 30 | – | 120-184 |
| Hastelloy C-276 | N10276 | 60 | 115 | 50 | 184 | – |
| Inconel 625 | N06025 | 39 | 98 | 30 | – | 180 |
| Incoloy 825 | N08825 | 35 | 85 | 30 | – | 120-180 |
| Hastelloy G-30 | N06030 | 51 | 100 | 56 | – | – |
| 20Cb-3 | N08020 | 35 | 80 | 30 | B84-90 | 160 |
Inspection & Testing offered by us
| Inspection & Testing | Details |
|---|---|
| Mechanical Testing & Chemical Analysis | Includes testing and analysis of mechanical properties and chemical composition. |
| Fully equipped laboratory for corrosion testing | Includes chlorite contamination, bath analysis, penetration, and residual stress measurement. |
| Micro Structure Examination / Analysis | Analysis of microstructures of materials. |
| Laboratory Spectrometer & Portable Spectrometer | Used for spectral analysis in laboratory and on-site environments. |
| Positive Material Identification [PMI] Tester | Tool for verifying material composition. |
| Hydro Testing of CS Pipes and SS Straight and U-Tubes | Testing for leaks and strength of pipes and tubes. |
| Air Under Water Testing – Straight Length up to 30 Meters | Testing pipes underwater for integrity. |
| Ferrite Content & Surface Finish | Testing for ferrite content and analyzing surface finish. |
| Fibroscope – Checking the inside of tubes (OD ≥ 4.7 MM) | Inspection of internal conditions of tubes. |
| Surface Roughness Testing | Measurement of surface roughness of materials. |
| Non Destructive Testing | Various methods to test without damaging the material. |
| Eddy Current Testing | Testing for cracks and defects using electromagnetic induction. |
| Ultrasonic Testing with full body thickness measurement | Using sound waves to detect thickness and flaws in materials. |
| Real Time Digital Radiography Testing | Real-time inspection through digital X-ray imaging. |
| Conventional Film Radiography | Traditional X-ray film testing for material integrity. |
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Manufacturer Exporter of Flanges in the following countries:
| Australia | Canada | Denmark | Finland |
| France | Germany | Ireland | Italy |
| Spain | United Kingdom | United States of America | Argentina |
| Brazil | Colombia | Indonesia | Kazakhstan |
| Malaysia | Mexico | Oman | Philippines |
| Poland | Portugal | Qatar | Saudi Arabia |
| Singapore | South Africa | Turkey | United Arab Emirates |
| Bahrain | Bangladesh | Iraq | Jamaica |
| Jordan | Kenya | Kuwait | Laos |
| Lebanon | Nigeria | Sri Lanka | Vietnam |