NOV Approved Flanges
McNeil Steel & Alloys FZE, based in the United Arab Emirates, specializes in manufacturing and exporting instrumentation pipe fittings and valves. Their product range includes tubes, pipes, pipe fittings, flanges, instrumentation tube fittings, instrumentation valves, and hardware. They are approved suppliers for major companies such as Total Energies, Shell, ONGC, GASCO, Exxon Mobil, EIL, Chevron Corp, Baker Hughes, and Bahrain Petroleum.
The company is committed to delivering high-quality products and services that meet or exceed customer expectations. Their quality policy emphasizes continuous improvement, adherence to international standards, and maintaining a skilled workforce to ensure product reliability and customer satisfaction.
McNeil Steel & Alloys FZE serves a diverse range of industries, including oil and gas, petrochemicals, power generation, and more. Their extensive product line and industry approvals enable them to meet the specific requirements of these sectors, providing reliable solutions for various applications.
NOV Approved Flanges: Ensuring Durability and Precision in Industrial Applications
Flanges are vital components in industries that rely on the seamless transfer of fluids, gases, and other substances. They serve as connectors for pipelines, valves, and equipment, playing a pivotal role in maintaining system integrity under extreme conditions. When it comes to high-quality flanges, the demand for products that meet strict global standards is ever-increasing. NOV (National Oilwell Varco) approved flanges are renowned for their exceptional quality and reliability.
As a trusted supplier, Mcneil Steel & Alloys FZE stands out in the industry as a leader in Stainless Steel Flanges Manufacturers. Their commitment to quality and innovation ensures that industries have access to flanges that meet the stringent requirements set by NOV.
Features of NOV Approved Flanges
The standout features of NOV approved flanges make them indispensable in critical industrial operations.
- Superior Material Quality: Manufactured from premium-grade stainless steel, these flanges resist corrosion, even in the harshest environments.
- High-Pressure Tolerance: Designed to handle high-pressure conditions without compromising structural integrity.
- Temperature Resilience: Suitable for applications involving extreme temperatures, ensuring durability and consistent performance.
- Compliance with Standards: These flanges meet or exceed global standards such as ASME, ASTM, and API, making them universally applicable.
Mcneil Steel & Alloys FZE takes pride in producing flanges that embody these features, cementing their position as a leading Stainless Steel Flanges Supplier for various industrial sectors.
Applications of NOV Approved Flanges
NOV approved flanges are integral to numerous industrial operations, particularly in sectors requiring uncompromised reliability.
- Oil and Gas Sector: Used in pipelines, drilling rigs, and refineries to ensure the secure transfer of crude oil, natural gas, and refined products.
- Petrochemical Industry: Facilitate the transport of chemicals and other substances in large processing plants.
- Offshore Operations: Withstand the corrosive effects of seawater and high-pressure conditions on offshore platforms.
- Power Generation: Essential for piping systems in thermal, nuclear, and renewable energy facilities.
- Industrial Processing: Provide reliable connections in systems handling aggressive chemicals and high-temperature fluids.
These diverse applications highlight the importance of sourcing flanges from reputed Stainless Steel Flanges Exporters to ensure operational excellence.
Manufacturing Process of NOV Approved Flanges
The production of NOV approved flanges involves precision engineering and advanced technology to meet the highest quality standards.
- Material Selection: High-grade stainless steel is chosen for its strength, corrosion resistance, and durability.
- Forging and Machining: The steel is forged and machined to achieve the desired shape and dimensions, ensuring a perfect fit within systems.
- Heat Treatment: Flanges are heat-treated to enhance their mechanical properties, including tensile strength and hardness.
- Quality Testing: Rigorous inspections, including pressure and ultrasonic tests, ensure the flanges meet NOV’s exacting standards.
- Surface Finishing: The final product undergoes surface treatments to improve aesthetics and resistance to external factors.
Mcneil Steel & Alloys FZE employs state-of-the-art facilities and stringent quality control measures to produce flanges that excel in every aspect, reinforcing their reputation as a reliable Stainless Steel Flanges Manufacturer.
Get In Touch
Name | Mcneil Steel & Alloys FZE |
Address | SAIF-Zone, P.O. Box. 120345, Sharjah, UAE |
Phone | +91 987 088 3613 |
info@mcneilalloys.ae | |
Website | https://mcneilalloys.ae |
NOV approved flanges exemplify the pinnacle of quality and reliability in industrial applications. These components are essential for ensuring the safety and efficiency of systems operating under extreme conditions.
Mcneil Steel & Alloys FZE has established itself as a trusted partner in providing flanges that meet the stringent requirements of NOV and other global standards. Their expertise as a Stainless Steel Flanges Manufacturer and exporter ensures industries have access to top-tier products tailored to their needs.
Investing in NOV approved flanges is a testament to a commitment to quality, safety, and operational excellence. With trusted suppliers like Mcneil Steel & Alloys FZE, industries can achieve their goals with confidence, relying on components that deliver consistent performance and unparalleled durability.
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Types of Flanges
Weld Neck Flange | Blind Flange | Threaded Flange | Slip On Flange |
Socket Weld Flange | Lap Joint Flange | Orifice Flanges | Reducing Flange |
Expanding Flange | Specialty Flanges | Swivel Flange | Flange Assembly |
Nipo Flange | Square Flange | Flange Face | Flange Hub |
Forged Flanges | Groove and Tongue Flanges | Loose Flange | Spectacle Flanges |
Flat Flanges | Anchor Flange | Threaded | Cast Flange |
Specifications Of SS 304 Flanges
Specification | Details |
---|---|
Specification | Stainless Steel 304 Flanges |
Supporting Flange Material | Flange Bolts, Ring Joint, Gasket |
Design For Size | JIS Flanges, ANSI Flanges, BS Flanges, EN Flanges, ASA Flanges, ASME Flanges, DIN Flanges, PN Flanges |
Common Types of SS Flange | Flanges 150 LB WNRF, 600# BLRF, Class 300 RTJ, Class 900 SORF |
Size Chart | 1/2″ (15 NB) To 48″ (1200 NB) |
Production Process | Forged, Heat Treated, and Machined |
Coating Flange Faces | Zinc Plated, Yellow Transparent, Oil Black Paint, Anti-rust Paint, Cold and Hot Dip Galvanized |
Application | Chemical Industry, Water Pipeline Industry, Nuclear Power Plant, Fabrication Industry, Natural Gas Industry, Oil And Gas Industry |
Standards | JIS Flanges, ISO Flanges, GOST Flanges, UNI Flanges, AWWA Flanges, MSS SP44 Flanges, ASME B16.5 Flanges, ASME B16.38 Flanges, EN-1092 Flanges, BS10 Flanges, DIN Flanges, PN Flanges, ASME B16.47 (Series A, Series B) Flanges |
Pressure Rating Table | Class 150 LBS, Class 300 LBS, Class 600 LBS, Class 900 LBS, Class 1500 LBS, Class 2500 LBS |
Connect Type | RF, FF, RTJ, LMF, SMF, LJF |
Flange Machining Equipment | Sand-blasting machine, Press machine, Bending machine, Pushing Machine, Electric bevelling machine |
SA 182 Gr F304 Chemical Composition and AISI 304 Flanges Mechanical Properties
Gr. | C | Mn | Si | P | S | Cr | Mo | Ni | N | |
---|---|---|---|---|---|---|---|---|---|---|
ASTM A182 F304 | Minimum | – | – | – | – | – | 18.0 | – | 8.0 | – |
Maximum | 0.08 | 2.0 | 0.75 | 0.045 | 0.030 | 20.0 | – | 10.5 | 0.10 |
Gr. | Tensile Strength (MPa) Minimum | Yield Strength 0.2% Proof (MPa) Minimum | Elongation (% in 50mm) Minimum | Hardness Rockwell B (HR B) Max | Brinell (HB) Max |
---|---|---|---|---|---|
Stainless Steel 304 Flanges | 515 | 205 | 40 | 92 | 201 |
Chemical Properties of 316L Stainless Steel Flanges
Property | Grade SS 310 | Grade SS 310S |
---|---|---|
C | 0.035 max | 0.08 max |
Mn | 2 max | 2 max |
Si | 1.0 max | 1.0 max |
P | 0.045 max | 0.045 max |
S | 0.030 max | 0.030 max |
Cr | 16.00 – 18.00 | 16.00 – 18.00 |
Mo | 2.00 – 3.00 | 2.00 – 3.00 |
Ni | 10.00 – 14.00 | 11 – 14 |
Fe | 68.89 min | 67.845 min |
Stainless Steel 316 / 316L Flanges Mechanical & Physical Properties
Property | Value (SS 316) | Value (SS 316L) |
---|---|---|
Density | 8.0 g/cm³ | 8.0 g/cm³ |
Melting Point | 1400 °C (2550 °F) | 1399 °C (2550 °F) |
Tensile Strength | Psi – 75000, MPa – 515 | Psi – 75000, MPa – 515 |
Yield Strength (0.2% Offset) | Psi – 30000, MPa – 205 | Psi – 30000, MPa – 205 |
Elongation | 35% | 35% |
Stainless Steel 316/316L Flange Equivalent Grades
Standard | SS 316 | SS 316L |
---|---|---|
UNS | S31600 | S31603 |
WERKSTOFF NR. | 1.4401 / 1.4436 | 1.4404 / 1.4435 |
AFNOR | Z7CND17‐11‐02 | Z3CND17‐11‐02 / Z3CND18‐14‐03 |
JIS | SUS 316 | SUS 316L |
GOST | – | 03Ch17N14M3 / 03Ch17N14M2 |
BS | 316S31 / 316S33 | 316S11 / 316S13 |
EN | X5CrNiMo17-12-2 / X3CrNiMo17-13-3 | X2CrNiMo17-12-2 / X2CrNiMo18-14-3 |
Chemical Composition of Nickel-Alloy Flanges
Superalloy Grade | UNS Equivalent | C | Mn | S | Si | Cr | Ni | Mo | Cu | Ti | Fe |
---|---|---|---|---|---|---|---|---|---|---|---|
Nickel 200 | N02200 | 0.08 | 0.18 | 0.005 | 0.18 | … | 99.5(a) | … | 0.13 | … | 0.2 |
Nickel 201 | N02201 | 0.01 | 0.18 | 0.005 | 0.18 | … | 99.6(a) | … | 0.13 | … | 0.2 |
Monel 400 | N04400 | 0.15 | 1 | 0.012 | 0.25 | … | 66.5(a) | … | 31.5 | … | 1.25 |
Monel K-500 | N05500 | 0.13 | 0.75 | 0.005 | 0.25 | … | 66.5(a) | … | 29.5 | 0.6 | 1 |
Hastelloy B | N10665 | 0.05 max | 1 | … | 1 | 1 | 61 | 28 | … | … | 5 |
Hastelloy D | – | 0.12 | 0.9 | … | 9.25 | 1 | 82 | … | 3 | … | 2 |
Inconel 600 | N06600 | 0.08 | 0.5 | 0.008 | 0.25 | 15.5 | 76.0(a) | … | 0.25 | … | 8 |
Inconel 800 | N08800 | 0.05 | 0.75 | 0.008 | 0.5 | 21 | 32.5 | … | 0.38 | 0.38 | 46 |
Hastelloy C-276 | N10276 | 0.01 | 0.5 | 0.02 | 0.03 | 15.5 | 57 | 16 | … | … | 5.5 |
Inconel 625 | N06025 | 0.05 | 0.25 | 0.008 | 0.25 | 21.5 | 61.0(a) | 9 | … | 0.2 | 2.5 |
Incoloy 825 | N08825 | 0.03 | 0.5 | 0.015 | 0.25 | 21.5 | 42 | 3 | 2.25 | 0.9 | 30 |
Hastelloy G | N06030 | 0.03 | 1.5 | 0.02 | 0.5 | 22.25 | 44 | 6.5 | 2 | … | 19.5 |
20Cb-3 | N08020 | 0.04 | 1 | 0.02 | 0.5 | 20 | 34 | 2.5 | 3.5 | … | … |
Mechanical Properties of Nickel-Alloy Flanges
Superalloy Grade | UNS Equivalent | Yield Strength (in ksi) | Tensile Strength (in ksi) | Elongation % | Rockwell | Brinell |
---|---|---|---|---|---|---|
Nickel 200 | N02200 | 15 | 55 | 35 | – | 90-120 |
Nickel 201 | N02201 | 12 | 50 | 35 | – | 90-120 |
Monel 400 | N04400 | 25 | 70 | 35 | – | 110-149 |
Monel K-500 | N05500 | 100 | 140 | 17 | – | 265-346 |
Hastelloy B-2 | N10665 | 51 | 110 | 40 | C22 | – |
Hastelloy D-205 | – | 49 | 114 | 57 | C30-39 | – |
Inconel 600 | N06600 | 30 | 80 | 35 | – | 120-170 |
Inconel 800 | N08800 | 30 | 75 | 30 | – | 120-184 |
Hastelloy C-276 | N10276 | 60 | 115 | 50 | 184 | – |
Inconel 625 | N06025 | 39 | 98 | 30 | – | 180 |
Incoloy 825 | N08825 | 35 | 85 | 30 | – | 120-180 |
Hastelloy G-30 | N06030 | 51 | 100 | 56 | – | – |
20Cb-3 | N08020 | 35 | 80 | 30 | B84-90 | 160 |
Inspection & Testing offered by us
Inspection & Testing | Details |
---|---|
Mechanical Testing & Chemical Analysis | Includes testing and analysis of mechanical properties and chemical composition. |
Fully equipped laboratory for corrosion testing | Includes chlorite contamination, bath analysis, penetration, and residual stress measurement. |
Micro Structure Examination / Analysis | Analysis of microstructures of materials. |
Laboratory Spectrometer & Portable Spectrometer | Used for spectral analysis in laboratory and on-site environments. |
Positive Material Identification [PMI] Tester | Tool for verifying material composition. |
Hydro Testing of CS Pipes and SS Straight and U-Tubes | Testing for leaks and strength of pipes and tubes. |
Air Under Water Testing – Straight Length up to 30 Meters | Testing pipes underwater for integrity. |
Ferrite Content & Surface Finish | Testing for ferrite content and analyzing surface finish. |
Fibroscope – Checking the inside of tubes (OD ≥ 4.7 MM) | Inspection of internal conditions of tubes. |
Surface Roughness Testing | Measurement of surface roughness of materials. |
Non Destructive Testing | Various methods to test without damaging the material. |
Eddy Current Testing | Testing for cracks and defects using electromagnetic induction. |
Ultrasonic Testing with full body thickness measurement | Using sound waves to detect thickness and flaws in materials. |
Real Time Digital Radiography Testing | Real-time inspection through digital X-ray imaging. |
Conventional Film Radiography | Traditional X-ray film testing for material integrity. |
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Manufacturer Exporter of Flanges in the following countries:
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